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Pyrolysis Plant

Pyrolysis PlantPyrolysis PlantPyrolysis Plant
Pyrolysis PlantPyrolysis PlantPyrolysis Plant

Waste Material Pyrolysis Plant

 

Pyrolysis technology offers a practical solution to recycling of waste tires, plastic, woods, domestic garbage, oil sludge, biomass oil . The original raw materials to make tires which are:

Rubber (natural and synthetic) 41%

Fillers (carbon black, silica, carbon, chalk…) 30%

Reinforcing materials (steel, polyester, rayon, nylon) 15%

Plasticizers (oils and resins) 6%

Chemicals for vulcanization (sulphur, zinc oxide…) 6%

Anti-ageing agents and other chemicals 2%

Are 100% recycled and become usable products with marketing values. Tire pyrolysis plant not only solves the environmental problem of used tires, but also create a profitable business with high ROI.

 

Product Advantage

Safety :

1. Automatic welding, improve work efficiency, ensure quality of waste tyre pyrolysis plant, avoid accidents.

2. Special design to avoid paper jam caused by X-ray inspection and ensure safe operation.

3. The vacuum system ensures that the entire production line runs well.

Environmental protection :

1. Dust removal and sulfur removal system to remove smoke and sulfur.

2. Exhaust gas (including methane to butane) will be directly recycled to the fuel furnace without gas pollution.

High oil yield:

1. Three cooling processes ensure that the oil and gas are fully liquefied.

2. The catalyst chamber ensures complete pyrolysis of the feedstock.

Long lasting:

1. Special boiler plate: Q245R,stainless steel,15Crmo, with a thickness of 18mm.

2. Automatic welding ensures the service life of the waste tyre pyrolysis plant and the service life will reach 8-10 years.

Energy saving:

1. The heating system of waste tyre to fuel oil pyrolysis plant is well-sealed, airtight, and fuel-efficient.

2. Exhaust gas will be recycled for reactor heating.

Good after-sales service:

1. Overseas tour guides install and train customer staff and try to run.

2.One year warranty.

 

未标题-1

 

Process Description

1.Automatic feeding:Speedy loading in and slag removal; Easily cooling down after one batch finished,saving time;No leaking with special high temperature flexible Graphite packing;

2.High condensing efficiency condensers with more oil output.Good quality oil,longer lifetime,and easy to clean;

3.National Patent Water Fim Smoke Scrubbers:Efficient removal of the acid gas and dust of the smoke,environmental friendly to meet related national standards;

4.National Patent Carbon Black Discharging System:Speedy fully enclosed Auto-discharging under high temperature,avoiding carbon black pollution,saving time;

5.Automatic submerged welding technology,ultrasonic nondestructive testing,both manual and automatic safety devices;

6.Sync Gas Recycling System:Fully burned after recycling and utilization,saving fuel and preventing pollution;

7.Direct Heating System:Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature;

8.National Patent,Unique Heat Insulation Shell:High efficiency temperature keeping,excellent energy-saving effect.


 

炼油700

Final product size

FUEL OIL

The production rate of fuel oil is 40% in average. It's also known as tyre oil, pyrolysis oil, heating oil or furnace oil. The application is as heating fuel for industries such as power plant, cement plant, steel plant, metallurgical plant, glass plant etc.

CARBON BLACK

It produces approximately 35% of carbon black from used tyres.Carbon black is raw material for rubber&plastic industry or used as heating fuel.

STEEL WIRE

The output rate of steel wire from used tyres is 15%. It's easy to sell to scrap metal dealers.

COMBUSTIBLE GAS

Combustible gas is routed to heating system as fuel supply.It saves consumption of fuel oil.

 

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Technical Data

Item

Percentage

Usage

Fuel Oil

40-45%

1. Used as fuel in Industrial such as steel&iron factories, chemical
industrial or hotels and restaurants.
2. used for heavy oil generators to get electricity
3. used for distillation.

Crude Carbon Black

About 35%

1. used for construction bricks or make into briquette;
2. deep-processed to N330, N660, N774 or color carbon black.

Steel

12-15%

Sold or reprocessing

Sync Gas

About 5%

1. recycled and used during process as fuel.
2. compressed into liquid gas, used as fuel or to generate electricity

 

Technical Data 2:

NO.

    ITEM

 

 

 

1

 

Equipment Model

 

XY-7-P

 

XY-8-P

 

XY-9-P

 

 

2

 

Door type

 

Full Open Door

 

Full Open Door

Enclosed Auto-feeder

 

3

 

 

Suitable Raw Materials

 

 

Rubber/Plastic Products etc

 

Rubber/Plastic Products etc

Rubber/Plastic Products etc

 

 

4

 

Structure

 

Horizontal Rotation Type

Horizontal Rotation Type

 

Horizontal Rotation Type

 

5

 

Reactor Size

 

φ2200×6000mm

φ2500×6600mm

φ2500×7500mm

 

φ2200×6000mm

φ2500×6600mm

φ2500×7500mm

 

φ1700*8800mm

φ1700*13200mm

 

 

6

 

Capacity for One Batch

 

5~6Mt;8~10Mt

10~12Mt

 

5~6Mt;8~10Mt

10~12Mt

 

 

20~50Mt

 

7

 

OilYield from Tyres

 

 

40%~45%

 

 

40%~45%

 

 

40%~45%

 

 

8

 

 

Work Pressure

 

 

Normal Pressure

 

 

Normal Pressure

 

Slightly Negative Pressure

 

9

 

Reactor Rotation Speed

 

0.4R/M

 

0.4R/M

 

0.5-1.2 R/M

 

 

10

 

Fuels Choice

 

 Coal,Wood,Gas,Oil

 

Coal,Wood,Gas,Oil

 

Gas,Oil

 

 

11

Power

 

18~22kw/h

 

18~25kw/h

 

18~25kw/h

 

 

12

 

Cooling Method

 

Cycling Water

 

 

Cycing Water

Cycling Water

 

 

13

 

Type of Drive

 

 

External Annular Gear

 

 

External Annular Gear

External Annular Gear

 

 

14

 

Heating Method

 

DirectHeating

 

Direct Heating

 

 

Hot Air Heating

 

15

 

Type of Installation

 

 

Without Foundation

 

With Foundation/Integrated Base

With Foundation/Integrated Base

 

 

16

 

Noise dB(A)

 

≤85

 

≤85

 

≤85

 

17

 

Operating Mode

 

Intermittent Operation

 

Intermittent Operation

 

Continuous Operation

 

18

 

 

Total Weight(MT)

 

 

25~40

 

 

25~40

 

 

90~100

 

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