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steel wire separator

steel wire separatorsteel wire separatorsteel wire separator
steel wire separatorsteel wire separatorsteel wire separator

HVST steel wire separator for tire recycling is designed to remove fine steel wire from rubber granules and rubber powder in waste tire recycling lines. It uses a high-strength magnetic system to efficiently separate ferrous impurities from rubber materials, improving final product purity and value.

This equipment is widely used after tire shredder, tire rasper, and tire granulator machines in complete tire recycling plants. It ensures clean separation of steel and rubber, and helps protect downstream equipment while improving the quality of crumb rubber and rubber powder.

With stable performance, low energy consumption, and easy maintenance, the steel wire separator is an essential part of modern tire recycling systems.

Overview of Steel Wire Separator for Tire Recycling

HVST steel wire separator for tire recycling is an essential machine used in waste tire recycling plants to remove fine steel wire from rubber granules and rubber powder. It adopts a high-strength magnetic roller system to efficiently separate ferrous materials from rubber, ensuring high purity final output.

This equipment is widely installed after tire shredder machines, tire rasper machines, and tire granulator machines in complete tire recycling plants.

With stable performance, low energy consumption, and easy maintenance, the steel wire separator is a key component in modern tire recycling systems.

Position in Tire Recycling Line

The steel wire separator is installed after tire shredding and granulation processes in a complete tire recycling system. It is responsible for removing residual steel wire from rubber materials before final screening and rubber powder production.

Typical process flow:
Tire Shredder → Tire Rasper → Tire Granulator → Steel Wire Separator → Fiber Separator → Rubber Powder Output

This process is commonly used in modern tire recycling equipment systems for producing high-purity crumb rubber and rubber powder.

Applications of Steel Wire Separator

Rubber Mulch Production

The separator can also be used in rubber mulch production lines to remove residual steel wire from recycled rubber materials and improve product quality.

Tire Recycling Plant

Used to remove steel wire from shredded tire chips and rubber granules in recycling production lines.

Rubber Powder Production Line

Ensures high purity rubber powder (up to 99%) by removing fine steel wire after grinding and milling in rubber powder production lines.

Crumb Rubber Processing

Applied in rubber granulation systems to improve product quality and reduce metal contamination.

Industrial Recycling Systems

Suitable for mixed rubber-metal waste separation and material recovery applications.

Technical Specifications of Steel Wire Separator

Model WRS-D6040 WRS-S6040
Application Tire recycling plant / Rubber powder production line
Material Type Rubber granules (0–10 mm) with residual steel wire
Steel Removal Efficiency Up to 99%
Power 1.1 kW 1.1 kW
Magnetic System Permanent magnetic roller separation system
Installation Position After tire granulator / tire rasper in recycling line
Weight 400 kg 150 kg
Speed 30 m/min 30 m/min

Features & Advantages

  • High-efficiency steel wire removal from rubber granules and powder
  • Designed for integration into complete tire recycling systems
  • Improves rubber powder purity up to 99%
  • Protects downstream equipment such as grinders and screening machines
  • Low energy consumption and stable continuous operation
  • Suitable for both crumb rubber and fine rubber powder production
tire steel wire separator for rubber chip recycling

Working Principle

The steel wire separator works by using a strong magnetic field generated by a magnetic roller system. When rubber granules and powder pass through the magnetic area, ferrous steel wire is attracted and separated from the rubber material continuously.

Clean rubber continues to the next production stage, while separated steel wire is collected for recycling and resale.

Customer Success & Cases

HVST steel wire separator systems are widely used in global tire recycling plants and rubber powder production lines. Our equipment has been installed in Europe, South America, Africa, and Southeast Asia, helping customers achieve higher rubber purity and stable production performance.

tire steel wire separator for rubber chip recycling

Steel Wire Separator Capacity

The processing capacity depends on the upstream tire shredding and granulation system. It is typically used in tire recycling lines ranging from 300 kg/h to over 2300 kg/h rubber powder production systems.

Benefits of Steel Wire Separator in Tire Recycling

  • Removes up to 99% of residual steel wire from rubber granules and powder
  • Improves crumb rubber and rubber powder purity
  • Protects downstream grinding and screening equipment
  • Recovers valuable steel wire for recycling revenue
  • Supports efficient operation of tire recycling equipment systems

Steel Wire Separator for Sale

HVST provides customized steel wire separator systems for tire recycling plants. Models can be integrated into complete rubber powder production lines or used as standalone separation units. We offer different configurations based on capacity, material type, and plant layout requirements.

How Does Steel Wire Separator for Tire Recycling Work?

Magnetic Roller Separation System

The steel wire separator uses a high-strength magnetic roller system to attract and remove ferrous steel wire from rubber granules and rubber powder. This ensures continuous and efficient separation during tire recycling processing.

Material Feeding Process

Rubber granules from tire granulator or tire rasper are evenly fed into the separation zone. As the material passes through the magnetic field, steel wire is automatically separated from rubber materials.

Continuous Separation Output

Clean rubber continues to the next processing stage, while separated steel wire is collected for recycling and resale, improving overall material value.

steel wire separator machine in waste tire recycling line

Key Components of Steel Wire Separator

Magnetic Roller

The core component that generates a strong magnetic field for efficient steel wire removal in tire recycling systems.

Conveyor Feeding System

Ensures stable and uniform feeding of rubber granules into the separation area for continuous operation.

Separation Frame Structure

Heavy-duty frame designed for stable performance and long-term industrial operation in recycling plants.

Drive Motor System

Provides stable power for continuous magnetic separation with low energy consumption.

Discharge System

Separates clean rubber and collected steel wire into different output channels for further processing.

What Materials Can Steel Wire Separator Process?

Tire Recycling Crumb Rubber

Removes steel wire from 1–10 mm rubber granules in tire recycling equipment systems.

Rubber Powder Production

Used in rubber powder production lines to achieve high purity output up to 99%.

Crumb Rubber Processing

Improves quality of recycled rubber by removing fine steel contamination after grinding.

Industrial Rubber Waste

Suitable for mixed rubber-metal waste separation in recycling plants.

Steel Wire Recovery

Recovered steel wire can be sold as scrap metal, increasing recycling profitability.

Recycling System Integration

Works with tire shredder, tire rasper, and granulator machines in complete tire recycling lines.

Steel Wire Separator VS Other Separation Equipment

Item Steel Wire Separator Traditional Magnetic Separator
Application Tire recycling system Mining / general industry
Material Type Rubber granules & rubber powder Mixed bulk materials
Separation Efficiency Up to 99% steel removal Varies by material
System Integration Designed for tire recycling equipment lines General conveyor systems
Output Quality High purity rubber + clean steel wire Mixed output

Why Choose HVST Steel Wire Separator?

HVST steel wire separator for tire recycling is designed for high-efficiency separation in modern tire recycling equipment systems. It ensures stable performance, low energy consumption, and continuous operation for industrial production.

Our equipment can be integrated into complete rubber powder production lines, crumb rubber systems, and waste tire recycling plants.

We provide customized separation solutions including double roller magnetic separator, single roller fine separation system, and full tire recycling line integration.

According to different material types and capacity requirements, we can design the most suitable solution for your recycling project.

FAQ About Steel Wire Separator for Tire Recycling

What is a steel wire separator used for?

It is used to remove steel wire from rubber granules and rubber powder in tire recycling systems.

Where is steel wire separator installed in the recycling line?

It is installed after tire shredder, tire rasper, or tire granulator machines.

What is the separation efficiency?

It can achieve up to 99% steel removal efficiency in rubber processing systems.

Can recovered steel wire be reused?

Yes, the separated steel wire can be sold as scrap metal for recycling profit.

Is it necessary in a tire recycling plant?

Yes, it is an essential part of tire recycling equipment systems for producing high-purity rubber powder.

What is the difference between magnetic separator and steel wire separator?

Steel wire separator is specially designed for tire recycling systems, while magnetic separators are general industrial equipment used in mining and other industries.

Can steel wire separator be used in tire recycling equipment systems?

Yes. Steel wire separator is one of the key separation machines used in tire recycling equipment systems to improve rubber purity and recover valuable steel wire.

Related Tire Recycling Equipment

Tire Shredder Machine

Primary size reduction equipment used before steel wire separation.

Tire Rasper Machine

Used for further reducing tire chips and improving steel separation efficiency.

Rubber Granulator Machine

Produces rubber granules for final separation and rubber powder production.

Fiber Separator

Removes nylon fiber from rubber powder in tire recycling systems.

Rubber Powder Production Line

Complete system for producing high purity rubber powder and recycled rubber products.

Waste Tire Recycling Plant

Full tire recycling system including shredding, grinding, separation and final output processing.

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