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Rubber Mulch Production Line

Rubber Mulch Machine Explained:
How Recycled Tires Become Mulch

Wondering what rubber mulch is made of? This guide explains how recycled tires are transformed into mulch using a rubber mulch machine and shredded tire mulch equipment. Perfect for landscaping, playgrounds, and eco-friendly applications.

rubber mulch from recycled tires

Rubber Mulch Production Line

Rubber Mulch Production Line

Rubber mulch line is designed to produce 10~30 mm wire free rubber mulch from the waste tires.

  • Main Machines: tire shredder, rasper
  • Output Material: 10~30 mm rubber mulch
  • Capacity: 500~15,000 kg/h
  • Application: landscape filler, artificial turf filler, ground filler, pyrolysis, tire derived fuel.

 

Main Machines in the Rubber Mulch Line

1. Primary Tire Shredder

The shredder cuts whole tires into smaller 50–150mm chips for further processing.

Features

  • Dual-shaft low-speed shear design

  • High torque for truck and OTR tires

  • Replaceable alloy blades

  • Automatic overload protection


2. Rasper Machine

The rasper further reduces tire chips into 10–30mm rubber mulch, while separating the embedded steel wires.

Features

  • High-speed rotor with replaceable knives

  • Strong bearing and dual-belt drive system

  • Built-in wire separation

  • Consistent mulch size and high throughput

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Rubber Mulch Production Process

    1. Feeding
      Whole tires are loaded into the shredder.

    2. Primary Shredding
      Tires are cut into 50–150mm rubber chips.

    3. Rasping
      The rasper reduces chips to 10–30mm mulch while removing steel wires.

    4. Magnetic Separation
      Extracts remaining steel for cleaner final product and saleable scrap metal.

    5. Final Output
      Produces uniform, wire-free rubber mulch ready for bagging, landscaping, turf infill, or energy applications.

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Advantages of HVST Rubber Mulch Line

High Purity, Wire-Free Output

Achieves up to 99% steel removal, ensuring safe and consistent mulch quality.

Wide Capacity Range

Meets small, medium, and large-scale production demands (500–15,000 kg/h).

Heavy-Duty Construction

Built for continuous industrial operation with minimal downtime.

Modular & Expandable

Can be integrated into crumb rubber or powder lines.

Low Maintenance & Easy Operation

Smart PLC controls, simple blade replacement, and energy-efficient motors.

Lower Operating Cost

Optimized rotor design and power distribution reduce total energy consumption.

 

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Applications of Rubber Mulch

  • Landscaping & Garden Cover

  • Playground & Safety Surfacing

  • Artificial Turf Infill

  • Sports & Fitness Flooring

  • Civil Engineering Projects

  • Industrial & Energy Applications

  • Tire-Derived Aggregate (TDA)

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Why Choose HVST Rubber Mulch Line?

HVST GROUP is a trusted manufacturer of tire recycling equipment with:

  • 20+ years of production experience

  • Complete turn-key plant design

  • Global installations in 100+ countries

  • CE, ISO, and safety certification

  • Custom solutions for cement plants & industrial fuel projects

We supply everything from engineering layout to machine production, installation, and operator training—ensuring fast ROI and long-term stable operation.

 

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Start Your TDF Tire Recycling Project Today

Whether you are building a new recycling facility or expanding an existing line, HVST’s TDF system delivers high productivity, consistent output size, and excellent fuel quality.

Contact us for a customized TDF line solution and factory price.

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