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Rubber Crumb Production Line

Rubber Crumb Production Line
Turn Waste Tires into Clean 1–5mm Rubber Granules

A rubber crumb production line is a complete tire recycling system that converts waste tires into uniform rubber granules through shredding, rasping, granulation, and steel/fiber separation. This page covers the process flow, main equipment, capacity range, and end-use applications.

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Rubber Crumb Production Line Overview

The rubber crumb production line is designed to process waste tires into uniform 1–5mm rubber granules with steel and fiber removed. with steel and fiber removed. It integrates shredding, rasping, granulation, magnetic separation, and fiber separation for stable output quality.

  • Main Machines: tire shredder, rasper, granulator, magnetic separator, fiber separator
  • Output Material: 1–5 mm rubber crumbs
  • Capacity: 500–10,000 kg/h (customizable)
  • Applications: rubber tiles, mats, turf infill, molded products, pyrolysis feedstock, etc.

 

Main Machines in the Crumb Rubber Line

1. Primary Tire Shredder

Cuts whole tires into 50–150mm rubber chips for further processing.

  • Low-speed, high-torque dual shaft
  • Wear-resistant alloy blades
  • PLC control and overload protection

2. Tyre Rasper Machine

Reduces chips into 10–30mm pieces and removes most steel wire.

  • High-speed rotor and replaceable knives
  • Heavy flywheel for stable operation
  • Built-in steel separation

3. Granulator

Processes 10–30mm pieces into 1–5mm rubber crumbs.

  • Precision knife system
  • Water cooling or air cooling options
  • Adjustable screen sizes

4. Magnetic Separator & Fiber Separator

Removes steel wires and nylon fibers to ensure high-purity crumb rubber output.

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Rubber Crumb Production Process

  1. Feeding – Whole tires are conveyed to the shredder.
  2. Primary Shredding – Tires are shredded into 50–150mm chips.
  3. Rasping – Chips reduced to 10–30mm pieces with steel removed.
  4. Granulation – Material refined to 1–5mm rubber crumbs.
  5. Steel & Fiber Removal – Multiple separators ensure clean output.
  6. Final Product – Uniform granules ready for packaging or downstream use.

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Advantages of HVST Rubber Crumb Line

High Purity Output (Steel- & Fiber-Free)

Ensures stable quality for flooring, molding, and turf infill applications.

Uniform 1–5mm Granules

Adjustable mesh screens allow flexible size control.

Heavy-Duty, Continuous Operation

Achieved through reinforced frames, optimized rotor design, and industrial-grade bearings.

Engineered for long service life with minimal maintenance.

Modular & Expandable

Can be upgraded to rubber powder lines (30–120 mesh).

Energy-Efficient Design

Optimized shredding and granulation reduces power consumption.

Suitable for All Tire Types

Processes PCR, TBR, and large OTR tires with ease.

 

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Applications of Rubber Crumb

Rubber Mulch Production (Optional Extension)

Rubber crumbs can be further processed into colored rubber mulch for landscaping and playground surfaces. If you need mulch-grade output, HVST can configure the line with additional washing, coloring, and packaging solutions.

Rubber crumbs are widely used in flooring, sports surfaces, and molded products due to their elasticity and durability.

    • Rubber Flooring Products

    • Sports & Athletic Surfaces

    • Molded & Pressed Products

    • Construction & Building Materials

    • Industrial & Energy Uses

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Why Choose HVST for Rubber Crumb Production?

HVST GROUP is a trusted manufacturer of tire recycling equipment with:

  • 20+ years of production experience

  • Complete turn-key plant design

  • Global installations in 100+ countries

  • CE, ISO, and safety certification

  • Custom solutions for cement plants & industrial fuel projects

We supply everything from engineering layout to machine production, installation, and operator training—ensuring fast ROI and long-term stable operation.

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HVST · Rubber Crumb Production Line Specification Table

 

Configuration

Capacity

Output Size

Purity

Installed Power

Operators

Space Requirement

Remarks

Small-Scale Line

500–800 kg/h

1–5 mm

≥99%

200–260 kW

2–3

≈20×12×6 m

Suitable for pilot projects & small recycling plants

Medium-Scale Line

1000–1500 kg/h

1–5 mm

≥99%

260–380 kW

2–3

≈25×13×6 m

Stable output for flooring & turf applications

Large-Scale Line

2000–3000 kg/h

1–5 mm

≥99%

400–600 kW

3–4

≈30×15×7 m

Industrial-grade continuous operation

Industrial Line

4000 kg/h+

1–5 mm

≥99%

Customized

Customized

Customized

Turn-key solution for large recycling plants

Note: All configurations can be customized based on tire type, output size, and local power conditions.

 

Start Your Rubber Crumb Production Today!

Whether you’re entering the rubber flooring market or expanding your recycling plant, HVST provides high-quality, customizable crumb rubber lines designed for stable output and maximum profitability.

Contact us now for a customized quotation and complete project proposal.

Is This Rubber Crumb Production Line Right for Your Project?

This system is ideal for investors, recycling plant owners, and contractors looking to produce high-purity rubber granules at industrial scale. Based on your tire type, capacity target, and end-product application, HVST provides customized line configurations and full technical support.

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