(TDF)Tyre& Rubber Recycling Line
The TDF line is specially designed to shred waste tires into 50~150mm tire derived fuels.
Raw Material: car tires, truck tires and OTR tires
Output Material: 50~150 mm tire chips
Main Machines: tire shredder
Capacity: 1000~30,000 kg/h
Application: tire derived fuel, tire derived aggregats
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🚛 Truck Tire TDF Recycling LineCustomized Layout
Cost-Effective Solution for High-Efficiency Truck Tire Fuel Production
Designed to maximize the utilization of waste truck tires with minimal upfront investment, this solution efficiently converts scrap tires into high-value Tire Derived Fuel (TDF). Ideal for customers seeking a fast return on investment with stable output.
Input: Truck tires
Output: Tire Derived Fuel (TDF)
Capacity: Up to 60 truck tires per hour
🚗🚛 Passenger & Truck Tire TDF Processing Line
High-Output, Safe & Compliant TDF / Tire Chip Production
This integrated tire recycling line is engineered to deliver maximum TDF and tire chip output while minimizing labor requirements and ensuring full safety and compliance with industrial standards. It is suitable for continuous operation and scalable production demands.
Input: Passenger car tires & truck tires
Output: TDF / tire chips / shreds
Capacity: Customized according to project requirements
🏗️ OTR Tire TDF Recycling Line
Heavy-Duty Solution for OTR Tire-Derived Fuel Production
Specially designed for large OTR (Off-The-Road) tires, this system converts oversized engineering and mining tires into Tire Derived Fuel (TDF) for downstream industrial applications such as cement kilns and power plants.
Input: OTR tires
Output: Tire Derived Fuel (TDF)
Capacity: Up to 4 OTR tires per hour (40.00R57)
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As a professional tire recycling equipment and solution provider, we help businesses convert waste tires into high-value Tire Derived Fuel (TDF) through efficient, customized systems.
Applications: Small recycling plants, startups, regional operators.
Process: Single-step cutting converts truck tires into TDF blocks (30–50 mm) with manual loading.
Performance:
✅ Low initial investment for entry-level projects
✅ Compact footprint (6–8 m²) for limited facilities
✅ Fast ROI with 2–3 tons/hour throughput
Limitations:
⚠️ Manual tire loading required
⚠️ Optimized for truck tires up to 1.2 m diameter
Applications: Medium to large tire recycling plants and industrial TDF producers.
Process: Primary shredding followed by secondary crushing into 30–50 mm TDF.
Performance:
✅ Fully automated conveyor-fed operation
✅ High throughput of 5–10 tons per hour
✅ Enclosed design with emergency stop & dust control
Limitations:
⚠️ Higher initial capital investment
⚠️ Regular blade replacement and system maintenance
Applications: Mining, construction, and OTR tire specialists.
Process: Tread & sidewall separation → strip cutting → final cutting into 30–50 mm TDF blocks.
Performance:
✅ Handles OTR tires up to 4 m diameter
✅ Lower maintenance cost using cutting blades
✅ Over 40% TDF yield by weight
Limitations:
⚠️ Designed specifically for oversized OTR tires
⚠️ Trained operators required for safe operation
Feeding
Whole tires are loaded into the shredder via conveyor or grabber.
Primary Shredding
The tire shredder cuts tires into 50–150mm TDF chips according to the customer’s size requirement.
Output Screening (Optional)
Oversized pieces are returned for secondary shredding to maintain size consistency.
Magnetic Separation (Optional)
Extracts steel wire from the rubber chips for cleaner fuel quality and easier incineration.
Uniform size ensures efficient combustion in cement kilns, boilers, and power plants.
Capable of shredding:
Passenger car tires
Truck tires
Large OTR (earthmover) tires
Equipped for 24/7 continuous operation with reinforced frames and heavy-duty components.
Choose from:
Different capacities (1–30 tons/hour)
Single or double shredding stages
Magnetic separation systems
Conveying and storage solutions
Modular structure allows quick setup and simplified maintenance in both new and existing recycling plants.
HVST GROUP is a trusted manufacturer of tire recycling equipment with:
20+ years of production experience
Complete turn-key plant design
Global installations in 100+ countries
CE, ISO, and safety certification
Custom solutions for cement plants & industrial fuel projects
We supply everything from engineering layout to machine production, installation, and operator training—ensuring fast ROI and long-term stable operation.
Whether you are building a new recycling facility or expanding an existing line, HVST’s TDF system delivers high productivity, consistent output size, and excellent fuel quality.
📩 Contact us for a customized TDF line solution and factory price.
