We Are Your Best Solution For Waste Tire Recycling
Looking for a suitable tire recycling solution for your own tire recycling business? Rubber tyre recycling machine (or rubber / tire mulch machine) refers to a mechanical device specifically designed to shred or crush waste tires into small pieces.
HVST GROUP specializes in providing high quality standard or customized tire recycling lines with different capacities and end applications, including TDF lines, rubber mulch lines, rubber crumb lines, and rubber powder lines.
The TDF line is designed to shred waste tires into 50~150 mm tire-derived fuel (TDF).
Raw Material: car tires, truck tires and OTR tires
Output Material: 50~150 mm tire chips
Main Machines: tire shredder
Capacity: 1,000~30,000 kg/h
Application: cement kilns, industrial boilers, alternative fuel
Rubber mulch line is designed to process waste tires into clean, uniform rubber mulch for playground surfaces, landscaping and sports applications.
Raw Material: car tires, truck tires, OTR tires
Output Material: rubber mulch (custom sizes available)
Main Machines: tire shredder, screening, steel & fiber separation
Capacity: 500~10,000 kg/h
Application: playground, landscaping, shock-absorbing surfaces
Rubber granule line is designed to turn waste tires into uniform 1~5 mm rubber granules with all steel and fiber removed.
Main Machines: tyre shredder, tyre rasper, tyre granulator machine
Output Material: 1~5 mm rubber crumbs, nylon fiber, steel
Capacity: 500~10,000 kg/h
Application: rubber tiles, rubber bricks, rubber mats, artificial turf, etc.
Rubber recycling plant is designed to mill waste tires into high quality and uncontaminated 20~100 mesh fine powder.
Main Machines: tire shredder, rasper, granulator, fine miller
Output Material: 20~100 mesh powder
Capacity: 100~10,000 kg/h
Application: reclaimed rubber, rubberized asphalt, waterproofing material, etc.
Rubber Powder Size: 5~40 mesh (0.5-5 mm)
Processing Capacity: 300~3000kg/h (Higher capacities available upon request)
Rubber Purity: ≥ 99.7%
Compatible Tire Types: Suitable for all tire types, with radial tires recommended
Rubber Granule Applications: Rubber tiles, mats, rubberized asphalt, oil pyrolysis, and more
Steel Wire Output: Ideal for use in metallurgy or metal processing industries
Key Advantages: Fully automated operation, wide range of output sizes, cost-effective, user-friendly, and energy-efficient
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We provide reliable waste tire recycling machine lines for different recycling projects.
Looking for a suitable tire recycling solution for your own tire recycling business? Search no further,rubber tyre recycling machine (or rubber /tire mulch machine) refers to a mechanical device specifically designed to shred or crush waste tires into small pieces.
HVST GROUP specializes in providing high quality standard or customized waste tire recycling line with different capactiy and final applications, including but not limited to TDF lines, rubber mulch line, rubber crumb line, rubber powder line.
TDF-oriented Tire Shredding Configuration
Rubber Mulch Processing Configuration
Crumb Rubber Processing Configuration
Fine Rubber Powder Processing Configuration
These configurations represent different processing stages or output-oriented systems. Final equipment selection depends on raw material type, required output size and project scale.
Flow chart of semi automatic xkp tire recycling line
Whole tire--tire circle cutter--tire strip cutter--tire slice cutter--rubber crusher--Main vibrating screen machine--Magnetic separator--Vice vibrating screen machine--Magnetic separator--Nylon fiber separator--Rubber powder
Fully automatic xkp rubber recycling plant machine
Tire Cutting Machine(Tire debeader)--(Tire cutter)--Rubber Shredder Machine --Rubber crusher--Main vibrating screen machine--Magnetic separator--Vice vibrating screen machine--Magnetic separator--Nylon fiber separator--Rubber powder
This XKP tire recycling system is commonly used in medium to large-scale rubber granule and powder recycling projects.
waste tyre recycling plant
waste tire recycling machine
waste tyre crusher machine
scrap tyre recycling plant
Typical Process of a Waste Tire Recycling Production Line
A typical scrap tyre recycling plant processes waste tires through a series of mechanical steps to reduce size and separate steel and fiber, preparing rubber material for different applications.
1. Tire Debeading / Steel Wire Drawing
The steel wire drawing machine is used to remove the thick bead wire from the tire sidewall, reducing wear on downstream shredding equipment.
2. Primary Shredding
Waste tires are fed into a double-shaft tire shredder, where they are shredded into 50–150 mm rubber chips. At this stage, the rubber chips still contain embedded steel wire.
3. Secondary Size Reduction (Rasping)
The rasper reduces the shredded rubber chips into approximately 15–30 mm rubber mulch, further liberating steel wire from the rubber matrix.
4. Magnetic Separation
Overband or drum magnetic separators are used to remove liberated steel wire from the rubber material. Multiple magnetic separation stages can be applied depending on purity requirements.
5. Granulation
The rubber granulator reduces rubber mulch into 1–6 mm rubber granules, while textile fiber is separated through airflow or vibration systems.
6. Grinding (Optional)
For rubber powder production, a tire miller or grinder further processes granules into 20–100 mesh rubber powder, depending on final application requirements.
7. Dust Collection
Dust collectors are installed to remove fine particles and control airborne dust, ensuring a clean and environmentally compliant recycling process.
Tire Shredding System / TDF & TDA Production
Raw Material: car tires, truck tires and OTR tires
Output Material: 50~150 mm tire chips
Main Machines: tire shredder
Capacity: 1000~30,000 kg/h
This system is typically used as the primary size-reduction stage in waste tire recycling projects,
configured according to required chip size and capacity.
Wire Steel Separation System.
Main Machines: tire shredder(Tire Recycling Shredder), tire rasper
Output Material: 10-30mm rubber mulch, wire steel
Capacity: 500~15,000 kg/h
This system is applied to liberate and recover steel wire during tire recycling,
and is integrated based on rubber purity requirements.
Rubber Granulation and Fiber Removal System
Main Machines: tire shredder,tire rasper, tire granulator machine
Output Material: 1-5mm rubber crumbs, nylon fiber, steel
Capacity: 500~10,000 kg/h
This system is used for secondary size reduction and fiber separation,
with configurations adjusted according to target granule size and output capacity.
Rubber Powder Grinding System
Main Machines: tire shredder, tire rasper, tire granulator, tire miller
Output Material: 20~100 mesh powder
Capacity: 100~10,000 kg/h
This system is commonly used as the final processing stage in a complete waste tire recycling machine line,
when fine rubber powder is required.
Waste tire recycling machines are widely used across multiple industries, depending on the final output form and processing depth. Different applications require different system configurations.
HVST provides customized waste tire recycling solutions based on local market demand, environmental regulations and investment budgets. Get a free configuration proposal.
Get ready to succeed with Reliable in tyre recycling. Don't compromise on your equipment
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Customized Service
Provide customized equipment configuration and system design services based on customers' raw materials, capacity and costs. Explore our waste tire recycling machine solutions.
Quality Assurance
Our company has passed ISO9001 quality system certification and CE certification. 2 Year Warranty Learn more on our company profile.
Installation and Training
We could dispatch our experienced engineers to your site for technical support, or online video installation, operation, and maintenance instructions support. See real deliveries in project cases.
Competitive Price
We provide quality and reliable original spare parts at the most reasonable and favorable price. Get a quick quote.
HVST has delivered waste tire recycling projects across Asia, Europe, the Middle East, Africa, and the Americas, supporting both new plants and capacity upgrades. View more installation references.
At Harvest Group, we pride ourselves on delivering high-quality tire recycling machine line that meet the highest industry standards. Our commitment to excellence is backed by certifications and warranties that reflect the trust we have built with our customers worldwide.
2-Year Warranty: Every machine we offer comes with a comprehensive 2-year warranty, ensuring reliable performance and peace of mind. We are committed to providing ongoing support and service to keep your operations running smoothly.
ISO 9001 & CE Certification: Our tire recycling machines are ISO 9001 certified for quality management and CE certified for safety and environmental standards. These certifications validate our machines' compliance with global industry norms, ensuring top-tier quality, safety, and environmental responsibility.
Trust in our certified solutions for a reliable, efficient, and eco-friendly tire recycling system.
We are trusted by more than 1,000 clients
Are you ready to be next? Click here and work with us where excellence is not just promised—it’s delivered
We have over 20 years of experience in manufacturing tire recycling equipment and delivering customized recycling solutions worldwide.
Transform waste tires into valuable resources with HVST. Our systems are engineered to help project owners reduce operating costs, improve efficiency, and achieve long-term reliability.
From system design and equipment manufacturing to installation, commissioning, and training, our professional team provides end-to-end project support. Get a free project consultation today.
Selecting the right waste tire recycling machine depends on several key factors, including raw material type, target output size, available space and budget.
HVST engineers assist customers in evaluating technical feasibility, investment scale and future expansion plans before project implementation.
Different waste tire recycling projects require different equipment configurations. The table below shows typical tire recycling line options based on final output goals.
|
Output Goal |
Core Line |
Typical Output |
Workforce |
Space Required |
|
Chips for TDF |
Crushing Line |
50–100 mm tire chips |
3–6 workers |
20–60 m² |
|
Rubber Crumb |
Granulation Line |
5–40 mesh rubber crumb |
3–6 workers |
30–80 m² |
|
Rubber Powder |
Milling Line |
40–140 mesh rubber powder |
4–8 workers |
40–100 m² |
|
Energy Recovery |
Pyrolysis Line |
Pyrolysis oil & carbon black |
2–5 workers |
50–100 m² |
Note: Line configuration and layout can be customized according to plant capacity and local conditions.
|
Final Product |
Main Equipment Line |
Output Size |
Typical Capacity |
Recommended Application |
|
Tire Chips (TDF / TDA) |
Tire Shredder + Conveyor |
50–150 mm |
1–30 t/h |
Cement plants, power generation, fuel replacement |
|
Rubber Mulch |
Shredder + Rasper + Magnetic Separation |
10–30 mm |
1–15 t/h |
Playgrounds, landscaping, sports surfaces |
|
Rubber Crumb |
Granulation Line |
1–6 mm |
0.5–10 t/h |
Rubber products, flooring, modifiers |
|
Rubber Powder |
Granulation + Milling Line |
20–140 mesh |
0.1–10 t/h |
Asphalt modification, reclaimed rubber |
Yes. HVST designs tire recycling machine lines with modular structures. Customers can start with shredding or crushing stages to produce tire chips and later integrate granulation or rubber powder systems without replacing existing equipment.
Yes. With proper configuration, our waste tire recycling systems can process PCR, TBR, OTR, and mixed waste tires, including passenger car tires, truck tires, and off-the-road tires.
Installation time typically ranges from 5to 10 days, depending on system capacity, automation level, site conditions, and local infrastructure readiness. You can review timelines from similar projects in our case studies.
Key factors include shredder blade design, rasper or granulator configuration, screen mesh size, magnetic separation stages, and fiber removal efficiency throughout the recycling line. For a tailored configuration, contact our engineers.
Yes. HVST provides on-site installation guidance, commissioning support, and operator training. Remote technical assistance is also available to ensure stable and long-term operation. Learn more about our support on the service & team page.
