A tire crusher machine, also called a tire crushing machine or tyre crusher machine, is a complete waste tire processing solution used to convert scrap tires into rubber granules or coarse rubber powder, typically 5–40 mesh. It integrates tire cutting, shredding, crushing, grinding, screening, magnetic separation, and fiber separation equipment for efficient size reduction and high-purity rubber output.
As part of a complete tire recycling equipment system, a waste tire crushing line can be customized according to tire type, feeding size, required capacity, output mesh, and final recycled rubber application.
A tire crusher is used to reduce waste tires or pre-shredded tire rubber into smaller rubber particles for further processing. In a complete waste tire crushing line, the tire crusher machine usually works after tire cutting and shredding, and before screening, magnetic separation, and fiber separation.
For markets using British English, this equipment is also commonly called a tyre crusher or tyre crusher machine. Depending on the project requirement, the system can be configured for rubber granules, coarse rubber powder, or 5–40 mesh recycled rubber material.
Compared with a single shredder, a complete tire crushing machine system provides more controlled output size, cleaner rubber material, and better preparation for downstream rubber powder, reclaimed rubber, rubber tiles, mats, and modified asphalt applications.
In a complete waste tire crushing line, the core crushing and grinding stage is responsible for converting pre-treated rubber blocks, usually 30–100 mm, into smaller rubber particles or coarse rubber powder, typically 5–40 mesh.
Before entering this stage, whole tires are usually processed by a waste tire shredder machine to reduce tire size and prepare rubber chips for further crushing, grinding, screening, and separation.
This stage is usually completed by a dual-roller tire crushing machine or grinding unit with adjustable roller gaps and stable cooling performance. It ensures consistent particle size while supporting efficient steel wire and fiber separation within the overall tire crushing process.
Different configurations can be selected based on capacity requirements and target output size, allowing flexible integration into various tire crusher machine and tire crushing line systems.
Stable particle size control: The tire crusher machine ensures uniform output size, improving the quality of rubber granules and coarse rubber powder in the tire crushing line.
Efficient separation support: Proper crushing and grinding enhance the efficiency of downstream magnetic separation and fiber separation systems.
Flexible output adjustment: Adjustable roller gaps allow operators to achieve different output ranges such as coarse rubber granules or 5–40 mesh rubber powder.
Continuous operation capability: Designed for long-term industrial use, the system supports stable output in rubber crushing line and tire recycling applications.
Low maintenance design: Modular structure allows easier maintenance and reduced downtime across the complete tire crushing system.
Customized recycling solution: The tire crushing machine can be integrated into a complete tire recycling plant according to capacity, automation level, and final rubber output requirements.
A complete tire crusher machine system, also called a tire crushing machine or tyre crusher machine, integrates multiple machines to process waste tires into 5–40 mesh rubber granules or coarse rubber powder through size reduction, screening, magnetic separation, and fiber separation stages.
A complete waste tire crushing line integrates multiple machines to process scrap tires into 5–40 mesh rubber granules or coarse powder. The typical process includes:
Tire Cutting Machine / Tire Debeader → Tire Cutter → Waste Tire Shredder Machine → Tire Crusher Machine / Grinding Unit → Vibrating Screen → Magnetic Separator → Fiber Separator → 5–40 mesh rubber granules / coarse rubber powder
In this process, the tire crushing and grinding stage converts shredded rubber into uniform particles, helping improve output stability, material purity, and downstream processing efficiency across the entire tire crushing line.
Tire Steel Wire Debeader
Rubber Crusher Machine / Grinding Unit
For smaller capacity or cost-sensitive projects, a semi-automatic tyre crusher machine setup can be used as an alternative to a fully automatic tire crushing line. The process includes:
Whole Tire → Tire Circle Cutter → Tire Strip Cutter → Tire Slice Cutter → Rubber Crushing Machine → Screening → Magnetic Separation → Fiber Separation → 5–40 mesh rubber powder
This configuration is suitable for small and medium tire recycling projects while still achieving efficient rubber size reduction, stable output size, and cleaner recycled rubber material.
A complete tire crusher machine system, also called a tire crushing machine or waste tire crushing line, is designed to process waste tires into 5–40 mesh rubber granules or coarse rubber powder through cutting, shredding, crushing, grinding, screening, and separation stages.
As part of complete tire recycling equipment, the tire crushing line is engineered for stable rubber size reduction, effective steel wire separation, and fiber removal. The table below shows typical solution-based configurations for reference only. Final setups can be customized according to material type, capacity, output size, and project requirements.
|
Model |
Roller Diameter |
Roller Length |
Front Roll Linear Speed |
Roll Speed Ratio |
Max Roller Spacing |
Motor Power |
Remarks |
|
XKP-350 |
350 mm |
500 mm |
26.2 m/min |
1:2.5 |
8 mm |
30 kW |
Anti-friction bearing |
|
XKP-400 |
400 mm |
600 mm |
34.5 m/min |
1:2.5 |
8 mm |
45 kW |
Anti-friction bearing |
|
XKP-450 |
450 mm |
760 mm |
38 m/min |
1:2.5 |
8 mm |
55 kW |
Anti-friction bearing |
|
XKP-560 |
560 mm |
800 mm |
38.6 m/min |
1:2.5 |
8 mm |
90 kW |
Anti-friction bearing |
|
XKP-610 |
610 mm |
1000 mm |
42.5 m/min |
1:2.5 |
8 mm |
132 kW |
Anti-friction bearing |
|
XKP-680 |
680 mm |
1000 mm |
48.5 m/min |
1:2.5 |
8 mm |
250 kW |
Anti-friction bearing |
|
XKP-710 |
710 mm |
1100 mm |
48.5 m/min |
1:2.5 |
8 mm |
280 kW |
Anti-friction bearing |
|
XKP-810 |
810 mm |
1100 mm |
48.5 m/min |
1:2.5 |
8 mm |
315 kW |
Anti-friction bearing |
Waste Tire
Tire Cutting Machine
Rubber Blocks
Rubber Crusher Machine / Core Grinding Unit
| Solution | Capacity | Output Rubber Size | Purity | Crusher Power | Required Workers | Required Space | Power Consumption |
| Solution 1 | 300–500 kg/h | 5–40 mesh | 99.7% | 55 kW | 4–5 people | 12 × 8 × 5 m | 65 kWh / hour |
| Solution 2 | 500–1000 kg/h | 5–40 mesh | 99.7% | 110 kW | 3–4 people | 21 × 8 × 5 m | 136 kWh / hour |
| Solution 3 | 1000–1500 kg/h | 5–40 mesh | 99.7% | 132 kW | 3–4 people | 27 × 8 × 5 m | 151 kWh / hour |
| Solution 4 | 2000–3000 kg/h | 5–40 mesh | 99.7% | 200 kW | 2–3 people | 39 × 10 × 5 m | 223 kWh / hour |
| Note: The actual output depends on particle size. Larger granules increase capacity, while finer rubber powder reduces throughput. | |||||||
A tire crusher machine or tire crushing machine is designed to further process rubber chips into rubber granules or fine rubber powder, while a waste tire shredder machine is mainly used to cut whole tires into rough rubber chips, usually 30–100 mm.
For recycling applications such as rubber tiles, asphalt modification, reclaimed rubber, and industrial rubber products, the waste tire crushing line provides the essential size reduction stage required for efficient rubber powder production.
Rubber material produced by a tire crushing line, typically 5–40 mesh rubber granules or coarse rubber powder, is widely used across multiple industries. With stable particle size and high purity, it serves as a versatile raw material for:
These applications demonstrate how a complete rubber crushing line can transform waste tires into high-value recycled rubber materials.
Below are common questions about tire crusher machine and tire crushing line solutions, including cost, capacity, and output size.
The cost of a tire crusher machine or tyre crusher machine depends on capacity, automation level, feeding size, output size, motor power, separation requirements, and whether the system is used as a standalone machine or integrated into a complete tire recycling line. Typical configurations range from small-scale systems of 300–500 kg/h to large industrial waste tire crushing lines of 2–3 tons per hour.
Contact us today to get a customized tire crusher machine solution and quotation based on your project needs.
The diagram below illustrates a complete tire crushing line process for converting waste tires into 5–40 mesh rubber granules or powder.
A typical workflow includes tire debeading, cutting, shredding, rubber crushing, screening, magnetic separation, and fiber separation, ensuring efficient size reduction and high-purity output.
Depending on project requirements, both automatic and semi-automatic tire recycling plant configurations can be applied to achieve different capacity and cost targets.
Below are the most frequently asked questions about tire crusher machine, tyre crusher machine, and tire crushing line solutions, including cost, capacity, and rubber output.
A tire crusher machine is used to process waste tires or pre-shredded rubber chips into smaller rubber granules or coarse rubber powder. It is commonly used in tire recycling plants and waste tire crushing lines.
Typical output ranges from 5–40 mesh rubber granules or coarse rubber powder, depending on machine configuration, feeding size, roller gap, and screening system.
The tyre crushing machine price depends on capacity, automation level, motor power, output size, feeding size, and separation requirements. Small systems start from lower investment, while large industrial waste tire crushing lines require higher budgets.
Yes. Tire recycling can be profitable due to low raw material cost and strong demand for recycled rubber in asphalt, construction, flooring, reclaimed rubber, and industrial applications.
No. Whole tires must first be pre-treated using cutting, debeading, or shredding equipment before entering the tire crushing machine for further size reduction.
Depending on configuration, tire crushing lines typically range from 300 kg/h to over 3 tons per hour for industrial-scale tire recycling projects.
Yes. HVST provides tire crusher machines for sale, including semi-automatic and automatic tire crushing line solutions for different waste tire recycling projects.
