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Tyres Rasper Machine

Tyres Rasper MachineTyres Rasper MachineTyres Rasper Machine
Tyres Rasper MachineTyres Rasper MachineTyres Rasper Machine

Tire Rasper Machine Overview

Rasper Machine for Tire Recycling

The tire rasper machine is a key piece of tire recycling equipment used between the primary shredder and rubber granulator.,The Rasper is a powerful intermediate shredding machine designed to transform rough tire shreds (TDS) into clean, wire-free rubber mulch. Positioned between the primary shredder and the granulator, it serves as the second-stage processing unit in a complete tire recycling line. With a throughput capacity of up to 6 tons per hour, the rasper combines precision engineering, high torque, and robust construction for continuous industrial operation.

Rasper Processing Capabilities

The rasper efficiently reduces TDS rough shreds into ¾ inch – 1 inch (≈ 20–25 mm) rubber mulch, preparing the material for fine granulation.
Its main rotor operates at a controlled speed, generating high torque that tears rubber apart without excessive heat build-up. The cutting chamber is lined with replaceable wear plates, extending equipment lifespan and minimizing downtime during maintenance.

Equipped with an intelligent recirculation system, the rasper ensures that oversized pieces are automatically redirected back into the cutting zone until the desired size is achieved. For larger systems or combined setups, rasper units can process up to 12 tons per hour depending on feedstock composition and screen size.

tire recycling process showing car truck OTR tires into rubber chips rubber mulch and steel wire separation

Tyres Rasper Machine

Advanced Solution for Efficient Tire Recycling and Steel Separation

Tyres rasper machine is a specialized tire recycling equipmentdesigned for mid-stream grinding and steel separation. It processes pre-shredded tires into smaller, wire-free rubber chips ranging from 10–20 mm, preparing the material for further granulation or fine rubber milling.

In the complete tire recycling line, the rasper plays a key role between the primary shredder and the granulator, ensuring clean separation of rubber and steel to achieve high-value recycled products.

Key Advantages:

    • High Efficiency – Rapidly converts rough tire shreds into uniform rubber mulch.

    • Durable Construction – Replaceable wear liners and heavy-duty rotor design ensure long service life.

    • Wire-Free Output – Achieves clean rubber mulch with up to 99% steel removal when combined with a magnetic separator.

    • Versatile Integration – Functions seamlessly within complete tire recycling systems as a mid-stage shredder.

industrial tire rasper machine for secondary shredding and steel wire removal in tire recycling plant

 

Tire Rasper Machine Working Process

Working Principle of Tyre Rasper Machine

  • Step-by-step process:

    1. Input: pre-shredded tire chips (100–300 mm)

    2. Rotor with claw blades crushes and tears rubber

    3. Screens control output size (10–20 mm)

    4. Magnetic separator removes steel wire (up to 98 % purity)

    5. Clean rubber chips conveyed to granulator

  • Diagram or process flow suggestion

complete tire recycling line with shredder rasper and granulator producing rubber chips granules powder and steel wire

 

Tire Rasper and Granulator Integration

After the rasper stage, processed rubber chips are conveyed to the tire granulator for further size reduction into 1–5 mm rubber granules. The rasper plays a critical role in stabilizing material size and improving the efficiency of downstream rubber granulator machines.

Application Markets

  • Scrap Tire Rubber Recycling – Produces high-quality, wire-free rubber mulch for playground surfacing, sports flooring, and rubber products.

  • Industrial Waste Processing – Handles a variety of non-metallic waste materials requiring secondary shredding and precise size reduction.

rubber chips size 1-20mm and steel wire separated from waste tire recycling process

tire recycling production line flow from whole tires to rubber granules using shredder rasper and conveyor system

 

Rasper

HVST-R315

HVST-R132

HVST-R90

HVST-R75

HVST-R55

HVST-R45

Motor

Siemens

Siemens

Siemens

Siemens

Siemens

Siemens

Power

315kw

132kw

90kw

75w

55w

45kw

Voltage

As   per request

As   per request

As   per request

As   per request

As   per request

As   per request

Cutting   chamber

697*1562

742*1200

550*1000

550*800

450*800

45-*600

Equipment   dimensions mm

6217*2168*3561

2010*2562*4110

2095*2180*4105

1995*1980*4105

1720*1730*2316

1400*1200*2260

Hopper   opening

1726*877*906

1412*902*1410

1182*700*1255

982*700*1255

922*580*916

722*580*916

Equipment   weight

24000kg

6100kg

4200kg

3500kg

1850kg

1700kg

Capacity

3-6T/H

1.5-3T/H

1-1.5T/H

700KG-1T/H

500-700KG/H

300-500KG/H

Final   product

10-30mm

10-30mm

10-30mm

10-30mm

10-30mm

10-30mm

 

FAQ About Tire Rasper Machine

What is the difference between a tire rasper and a granulator?
A tire rasper produces 10–30 mm rubber chips, while a granulator reduces material into smaller granules (1–5 mm) for further processing.

What is the price of a tire rasper machine?
The price depends on capacity and configuration. Contact us for a customized quote.

tire recycling equipment manufacturer with 28 years experience and global after sales support

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